Cement Process
 
 

Q & A

Q5.
How clinker is formed ?
A.

- Principles :

Natural

temperature (T)

Synthetic

Minerals

Hydraulic minerals

time (t) pressure (p)

An analogy to transformation of sedimentary into metamorphic rocks! Difference in T, t, p !

- Steps :

1.

Mechanical crushing and grinding

2.

Thermal decomposition

3.

Structural rearrangement

4.

Melting

   

1.

Occurrence of intermediate products

2.

Genesis and growth of final clinker minerals

3.

Crystallization of liquid phase

- Clinker Formation :

100
150 - 300
600

drying

free water evaporates water of crystallization driven out OH-molecules driven out

------600--------------------------------------------------------

900 ~ 1000

calcining

CO2 driven out

 

 

CaCO3 CaO + CO2

> 800

 

first reaction of the components

------1100-------------------------------------------------------

1250

sintering

Formation of a liquid phase Al2O3, Fe2O3 and their compounds

max. 1450

clinkering

Formation of clinker minerals (reaction of CaO with SiO2, Al2O3 and Fe2O3)

------1400-------------------------------------------------------

1260 ~ 1200

cooling

crystallization of the clinker phases : C2S, C3S, C3A and C4AF

   
 
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