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Clinker cooling takes place in two stages, the first cooling
stage occurrs within the kiln and the second occurrs in
the clinker
cooler.
The rate of cooling within the kiln depends upon the flame
length, the position in the kiln and the throughput and
speed of the kiln charge. The temperature of clinker at
the outlet of the kiln is around between 1350 oC
and 1200 oC. If the flame is long, this part
of the cooling process will be very slow and alite and belite
can grow into an excessive crystal size. In some cases,
(when the cooler efficiency is low) alite partially decomposes
into belite and free lime (see fig. 1).
The texture of the solidified liquid phase is quite dependent
on the cooling rate. During slow cooling, the crystals have
time to grow. Ferrite and aluminate form a coarsely grained
matrix (see fig. 2). Alternatively, if the cooling process
proceeds quickly, the opposite is true - the crystals are
fine grained (see fig. 3).
Cooling can also proceed so quickly that the crystals can
only form in the submicroscopic range. Distinction between
aluminate and ferrite is no longer possible by microscopy
but can be effected by X-ray methods.
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